Windy City Headwear

Custom Hatwear- Handmade, Just for you!

 

Who We Are

Founders

Rachael Hansen

Our Founder and Lead Designer
Rachael is the creative force behind our hats. As the founder and lead designer, she’s spent the past three years immersing herself in the art of hat-making. From understanding the craftsmanship and structure of each hat to mastering the smallest details, Rachael has dedicated herself to learning everything there is to know about creating high-quality, custom cowboy hats.
Her passion for design and commitment to perfection ensure that every hat she creates is both stylish and uniquely tailored to the individual. With Rachael’s expertise, your custom hat is in the best hands.

Nicole Hansen

Marketing and Business Lead
Nicole is Rachael’s trusted partner and the backbone of our business operations. With a master’s degree in business, she manages everything behind the scenes—from marketing to logistics—ensuring that the company runs smoothly.
Nicole’s expertise allows Rachael to focus on her creative work, while Nicole drives growth, connects with customers, and spreads the word about our custom hats. Together, they make the perfect team to bring our vision to life.

 

Captured Moments

One of Our Special Pieces

 

 

Our Story

We’re two sisters from the Chicago suburbs with a lifelong passion for fashion and an ever-growing love for travel. Over the past five years, frequent trips to Colorado sparked an interest in cowboy hat fashion. Rachael, driven by this newfound passion, began designing her own hats for herself and close friends. Before long, people started asking, “Where did you get your hat?” or “I love your hat!” That’s when we decided to bring our designs to others and offer custom hats at a reasonable price. We’d love to be part of your hat-making journey!

 

Every hat is thoughtfully designed and crafted with care to match your unique style. Whether it’s for everyday wear or a special occasion, our custom hats are made to feel personal and one-of-a-kind—just for you!

 

Create Your Favorite Hat

Today!

 

Local Customization

Custom Hats by Appointment Only
We currently offer personalized custom hat designs, created just for you. All appointments are held Online or in Chicago, Illinois, where we take the time to craft a unique piece that fits your style.
For now, our process is by appointment only as we work toward creating a more streamlined system.

Contact Us to Schedule Your Appointment:
📞 630-702-9204
📧 nicolehansen21@outlook.com

For Your Next Event

We’ll Bring Custom Hat Design to Your Next Event!
Looking for a unique and unforgettable experience? We’ll come to your event and create custom hats for your guests. Perfect for parties, weddings, or corporate gatherings!

Local Events Preferred – Chicago area or locations that are easy to reach.

Let’s make your event one to remember with personalized cowboy hats for everyone!

Bachelorette Parties | Weddings | Private Events

We Cant Wait to Meet You!

 

Reach out with any Questions!

 


📞 630-702-9204
📧 windycityheadwear@outlook.com